Structural Performance Analysis of HDPE and ABS Formwork Designs Using Finite Element Analysis

Authors

  • zulkarnaen zulkarnaen Department of Mechanical Engineering, Institut Teknologi Sepuluh Nopember
  • Harus Laksana Guntur Department of Mechanical Engineering, Institut Teknologi Sepuluh Nopember
  • Riyki Apriandi Departement of Manufacturing Engineering, Politeknik Batulicin

DOI:

https://doi.org/10.35718/ismatech.v4i1.8481971

Keywords:

Formwork, Finite Element Method, HDPE, ABS, Honeycomb

Abstract

This study evaluates the structural performance of polymer-based formwork systems using HDPE and ABS materials through numerical simulation based on the Finite Element Method (FEM). Rib design variations, including square, round, and honeycomb, were analyzed by considering key parameters such as deformation, elastic strain, equivalent stress, and safety factor. The applied loading conditions consisted of hydrostatic pressure from fresh concrete and additional loads due to the accumulation of upper structural segments. The results show that ABS exhibits higher stiffness, leading to lower deformation and elastic strain values compared to HDPE. Nevertheless, HDPE demonstrates competitive performance, offering advantages in ductility, environmental resistance, and lower weight. Among the design configurations, the honeycomb structure provides the most efficient load distribution and minimizes stress concentration more effectively than square and round designs. All models, for both HDPE and ABS materials, satisfy structural safety requirements with safety factor values greater than one. Therefore, the combination of ABS material and honeycomb rib design  is  recommended  as  an  optimal  solution  for  polymer-based  formwork applications, while HDPE remains a viable alternative for applications requiring enhanced flexibility and environmental durability.

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Published

2026-04-27

How to Cite

zulkarnaen, zulkarnaen, Laksana Guntur, H., & Apriandi, R. (2026). Structural Performance Analysis of HDPE and ABS Formwork Designs Using Finite Element Analysis. Indonesian Journal of Maritime Technology, 4(1). https://doi.org/10.35718/ismatech.v4i1.8481971